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SYSEN 5491

Designing Modern Manufacturing Systems

3.0 credits · Graduate

Designing Modern Manufacturing Systems examines manufacturing as a complex sociotechnical system in which products, people, processes, equipment, data, supply networks, and enterprise objectives must be designed and integrated. Students apply systems engineering methods to analyze and design modern production systems, progressing from process flow, capacity, bottlenecks, quality, and continuous improvement to smart manufacturing and Industry 4.0 technologies, including automation, connected sensors, AI/data analytics, cyber-physical systems, and digital twins. Industry 5.0 extends this perspective through human-centered design, human-machine collaboration, resilience, and sustainability. Through industry cases, simulations, applied design activities, and a semester-long project, students evaluate trade-offs among cost, quality, speed, workforce needs, resilience, sustainability, and customer requirements.

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